Plate Heat Exchanger Unit

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What is a Plate Heat Exchanger Unit?

A Plate Heat Exchanger Unit is an integrated thermal exchange system that combines a plate heat exchanger (PHE) with auxiliary equipment (e.g., pumps, valves, control systems) to achieve efficient and controlled heat transfer between fluids. Below is a detailed breakdown of its key aspects:

Selection tip:Best Used When:

One fluid is aggressive (needs welding).
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Core Components

A typical plate heat exchanger unit consists of the following key components:

ComponentFunctionExamples
Plate Heat ExchangerFacilitates heat transfer via corrugated platesGasketed/Brazed type
Circulation PumpDrives fluid flow to maintain designed velocityCentrifugal pump (variable frequency)
Control SystemRegulates temperature, pressure, and flow ratePLC + HMI (PID auto-tuning)
Valve AssemblyManages flow direction and rateMotorized control valves, ball valves
FilterRemoves particulates to protect the exchanger100μm stainless steel mesh
Sensors & InstrumentsMonitors real-time temperature, pressure, and flowPT100 sensor, pressure transmitter
Piping & FrameConnects components and provides structural support304 stainless steel pipes, carbon steel frame

Working Principle

A[Hot Fluid Inlet] --> B[Plate Heat Exchanger] --> C[Hot Fluid Outlet]

D[Cold Fluid Inlet] --> B --> E[Cold Fluid Outlet]

F[Control System] -->|Adjusts| G[Pump/Valves]

Heat Exchange:

Hot and cold fluids flow counter-currently/cross-currently through thin plates for rapid heat transfer.

Smart Control:

Automatically adjusts pump speed or valve opening (e.g., maintains freshwater outlet temperature within ±1°C).

Unit vs. Standalone Heat Exchanger

ComparisonPlate Heat Exchanger UnitStandalone Plate Heat Exchanger
IntegrationComplete system (pump, valves, controls included)Only the heat exchanger core
InstallationPlug-and-play, minimal on-site assemblyRequires external piping and accessories
Control PrecisionFully automated (±0.5°C accuracy)Depends on external systems
MaintenanceCentralized, easy diagnosticsDecentralized maintenance
Typical UseMarine central cooling, district heating plantsSimple heat transfer applications

Case Study of Plate Heat Exchanger Unit: Domestic Hot Water System

(Example applications in hotels/hospitals/residential communities)

System Components and Functions

Core ComponentFunctionTypical Configuration
Plate Heat ExchangerRapidly heats domestic water (Primary side: steam/hot water; Secondary side: cold→hot water)Brazed (SS316L) or gasketed (EPDM gaskets)
Circulation Pump SetMaintains hot water loop for instant hot water supplyVariable-speed stainless steel pump (30% energy saving)
Control SystemSmart temperature control (±1°C), timed supply, energy monitoringPLC + HMI (with remote monitoring)
Hot Water Storage TankBalances peak demand (optional)Pressurized stainless steel tank (1-5m³)
Sterilization ModulePrevents Legionella growthUV sterilization or periodic high-temp cycle
Expansion TankAbsorbs thermal expansion pressureDiaphragm type (pre-charged with nitrogen)

Operational Process

A[Heat Source (Steam/Boiler Water 80-90°C)] --> B[PHE Primary Side]

C[Cold Water Inlet (10-15°C)] --> B --> D[Domestic Hot Water (55-60°C)]

D --> E[Storage Tank (Optional)] --> F[Usage Points]

G[Control System] -->|Adjusts| H[Steam Valve/Pump]

 

Key Parameters:

Hot water output: 1m³/h (supports 50 continuous showers)

Heat transfer efficiency: ≥90% (approach temp. 3-5°C)

Working pressure: ≤1.0MPa (compliant with GB 50015)

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Typical Application Scenarios

Case 1: Luxury Hotel Hot Water System

Requirement:

24/7 stable 60°C supply, peak demand 20m³/h

Solution:

2 parallel PHE units (1+1 backup), single unit capacity 1.2MW

Titanium plates (corrosion-resistant, Cl⁻ tolerance ≥500ppm)

Smart variable speed: 40% energy saving in low-flow nighttime mode

Case 2: Hospital Operating Room Hot Water

Special Needs:

Sterile, constant temperature, sub-second response

Design Highlights:

Dual PHE units + storage tank (99.9% availability)

80°C periodic sterilization (auto-triggered weekly)

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Comparison with Traditional Systems

MetricPHE Hot Water UnitElectric Water HeaterSolar + Electric Backup
Heating SpeedInstant (<10 sec)Storage type (30+ min)Weather-dependent (unstable)
Energy UseHeat transfer only (50%+ savings)Direct electric (COP≤1.0)Energy-free sunny days
FootprintCompact (1m² per 100L/h)Bulky (requires multiple units)Needs rooftop collector space
Temp Stability±1°C (PID dynamic control)±5°C (storage temp fluctuation)±10°C (day-night variation)

Conclusion: With advantages in efficiency, energy savings, and smart operation, plate heat exchanger hot water units are progressively replacing traditional systems as the preferred solution for residential and commercial applications.

Our Production Plant

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Frequently Asked Questions

Are you a factory or trading company?

Answer: We are a factory manufacturing plate heat exchangers in Jiangsu, China. More than 15 years ofproduction experience.

Could we visit your factory before placing orders?

Answer: Sure, Welcome coming to visit our factory! We are located in No.198 Zhongshan Road, Qiaoqi, Xuxiake Town, Jiangyin City, Jiangsu, china.

What's the delivery time after replacement of order?

Answer: It depends on which product you purchased, factory workload, outsourcing period of specialmaterial etc.Our fastest delivery time for Gasketted plate heat exchanger is ex-works 2~3 weeksafter replacement oforder.

How does your factory do quality control?

Answer: We guarantee our product quality in the process of manufacturing, such as:

Raw material check,e.g.PMl, traceability.

Manufacturing process inspection.

Plate pressing inspection.eq.PT RT.

Welding inspection,eg.WPS,PQR,NDE,dimension.
Assembly inspection.

Final assembly dimensionalinspection.
Final hydraulic test.

Contact us

Whether you have questions about our products, need a quote, or want to discuss a custom order, our team is ready to assist you.

sales01@kdpw2008.com
86 18921229130
+86 18068277130
No.198, Qiaoqi Zhongshan Road, Xu Xiake Town, Jiangyin City, Jiangsu Province,China
No. 26 Zhangcun Road, Langxi Development Zone, Xuancheng City, Anhui Province

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